ecomfasteners.com/pages/wrench-size-chart · Ecom Fasteners

Wrench & Socket Size Chart for SAE & Metric Bolts

Use this wrench size chart and socket size chart to find the right tool for any hex bolt, nut or cap screw. It lists SAE and metric wrench sizes for hex bolts and cap screws, heavy hex and structural bolts, and hex nuts. Socket cap screw rows give the Allen key size. A conversion table shows which SAE and metric wrenches can stand in for each other. Metric rows show both ISO and DIN head sizes, since some M10, M12 and M14 bolts use a larger DIN head.

SAE · Metric · Structural · Nuts · SAE↔Metric swaps

Bolt size ≠ wrench size. A "1/2 inch bolt" refers to the thread diameter, not the head size. A 1/2"-13 hex bolt actually requires a 3/4" wrench. Shop Grade 5 bolts

SAE (inch) hex bolt & cap screw wrench sizes

Hex bolt head, heavy hex head and socket cap (Allen) key size by thread diameter.

SAE hex bolt and cap screw wrench sizes
Bolt DiameterHex Bolt HeadHeavy Hex HeadSocket Cap (Allen)
#6 (0.138")5/16"—7/64"
#8 (0.164")11/32"—9/64"
#10 (0.190")3/8"—5/32"
1/4" (0.250")7/16"—3/16"
5/16" (0.312")1/2"—1/4"
3/8" (0.375")9/16"—5/16"
7/16" (0.437")5/8"—3/8"
1/2" (0.500")3/4"7/8"3/8"
9/16" (0.562")13/16"—7/16"
5/8" (0.625")15/16"1-1/16"1/2"
3/4" (0.750")1-1/8"1-1/4"5/8"
7/8" (0.875")1-5/16"1-7/16"3/4"
1" (1.000")1-1/2"1-5/8"3/4"
1-1/8" (1.125")1-11/16"1-13/16"7/8"
1-1/4" (1.250")1-7/8"2"1"

Metric hex bolt & cap screw wrench sizes

Hex head (ISO 4017/4014 and DIN 933/931) and socket cap (Allen) key in mm, with the closest SAE wrench.

Metric hex bolt and cap screw wrench sizes
Bolt DiameterISODINSocket Cap (Allen)Closest SAE
M3 (3mm)5.5mm5.5mm2.5mm—
M4 (4mm)7mm7mm3mm9/32"
M5 (5mm)8mm8mm4mm5/16"
M6 (6mm)10mm10mm5mm3/8"
M8 (8mm)13mm13mm6mm1/2"
M10 (10mm)16mm · DIN 1717mm8mm11/16"
M12 (12mm)18mm · DIN 1919mm10mm3/4"
M14 (14mm)21mm · DIN 2222mm12mm7/8"
M16 (16mm)24mm24mm14mm15/16"
M18 (18mm)27mm27mm14mm1-1/16"
M20 (20mm)30mm30mm17mm1-3/16"
M24 (24mm)36mm36mm19mm1-7/16"

Structural bolt wrench sizes A325 / A490 / F3125

Heavy hex head, heavy hex nut and TC bolt spline.

Structural bolt wrench sizes
Bolt DiameterHeavy Hex HeadHeavy Hex NutTC Bolt Spline
1/2"7/8"7/8"7/16"
5/8"1-1/16"1-1/16"9/16"
3/4"1-1/4"1-1/4"11/16"
7/8"1-7/16"1-7/16"13/16"
1"1-5/8"1-5/8"15/16"
1-1/8"1-13/16"1-13/16"1-1/16"
1-1/4"2"2"1-3/16"

Hex nut wrench sizes

Nut thread size → wrench size.

SAE hex nuts

#6
5/16"
#8
11/32"
#10
3/8"
1/4"
7/16"
5/16"
1/2"
3/8"
9/16"
1/2"
3/4"
5/8"
15/16"
3/4"
1-1/8"
1"
1-1/2"

Metric hex nuts ISO 4032 / DIN 934

Nut
ISO
DIN
M3
5.5mm
5.5mm
M4
7mm
7mm
M5
8mm
8mm
M6
10mm
10mm
M8
13mm
13mm
M10
16mm · DIN 17
17mm
M12
18mm · DIN 19
19mm
M14
21mm · DIN 22
22mm
M16
24mm
24mm
M20
30mm
30mm

SAE ↔ metric wrench swaps

In a pinch, these SAE and metric wrenches are close enough to substitute (within 0.5mm). Bold pairs differ by 0.15mm or less.

SAE to metric wrench conversions
SAE WrenchMetric WrenchDifference
1/4" (6.35mm)6mm0.35mm
5/16" (7.94mm)8mm0.06mm
3/8" (9.52mm)10mm0.48mm
7/16" (11.11mm)11mm0.11mm
1/2" (12.70mm)13mm0.30mm
9/16" (14.29mm)14mm0.29mm
5/8" (15.87mm)16mm0.13mm
11/16" (17.46mm)17mm0.46mm
3/4" (19.05mm)19mm0.05mm
15/16" (23.81mm)24mm0.19mm

General reference. Source: ecomfasteners.com/pages/wrench-size-chart

Frequently asked questions

Why is the wrench size different from the bolt size?

The bolt size (1/4", 3/8", 1/2", etc.) refers to the thread diameter — the part that screws into the hole. The wrench size is the distance across the flats of the hex head, which must be larger than the thread to provide enough material strength. A general rule: wrench size ≈ 1.5× bolt diameter.

Can I use a metric wrench on SAE bolts (or vice versa)?

In emergencies, yes — if the sizes are close (see conversion table above). For example, a 13mm wrench works on 1/2" hex heads. However, using the wrong size risks rounding off the bolt head corners. For regular use, always use the correct wrench.

What's the difference between hex bolts and heavy hex bolts?

Heavy hex bolts have a larger head (and require a larger wrench) than standard hex bolts of the same diameter. Heavy hex is standard for structural applications (A325, A490) because the larger head provides more bearing surface and can handle higher torque values. Shop heavy hex bolts

What size Allen key do I need for socket cap screws?

Socket cap screws use an internal hex (Allen) drive. The key size is typically about 1/2 the bolt diameter for inch sizes (e.g., 1/4" bolt uses 3/16" Allen) and follows a standard progression for metric. See the Socket Cap column in the tables above. Shop socket head cap screws

Why do some bolts have the same wrench size but different thread sizes?

Head dimensions are standardized by grade and application, not just thread size. For example, a 1/2" structural heavy hex takes a 7/8" wrench. This is why it's important to know the bolt specification, not just match wrenches by feel.

Need hex bolts, nuts or socket cap screws?

Shop our full selection of fasteners in SAE, Metric, and Structural grades.